Miles Bruner

Best Oxy-Acetylene Cutting Torch Kits

by Miles Bruner 0 Comments

Oxy-acetylene cutting torch kits or gas welding serve a great purpose for welding or cutting steel, heating nuts or bolts, etc. Fabricating steel with a cutting torch can be fun but also dangerous at the same time. Hence, it is essential to use a suitable torch so that your job can be done smoothly while being safe.

With a wide variety of cutting torches available in the market, choosing the right one can be a problem. And so if you’re looking for the best cutting torch to buy, we can help you with it. This guide will enable you to understand more about the oxy-acetylene torch and the best ones that you can buy.

What do I need for a cutting torch kit?

For a cutting torch kit, an oxygen and fuel cylinder is needed to start the burning and cutting process (it helps speed up the process). When acetylene is added, the flame gets hotter and increases the combustion.

Here’s what you need for a cutting torch kit:

  • Acetylene gas
  • Oxygen regulator
  • Acetylene regulator
  • Welding hose
  • Oxy-fuel
  • Gas cutting torch
  • Protective gears
  • Hose couplings
  • Brazing

The most common gases used in oxy-acetylene cutting torches are MAPP (methylacetylene-propadiene), propane, propylene,acetylene, and natural gas.

How much does a cutting torch setup cost? Do different size tanks of acetylene cost different amounts?

The cost of a cutting torch setup is between $200-$500, depending on the size of the torch and the tank. Cutting torches are of two main types: low-pressure and high-pressure torches.

Yes.Different sizes of acetylene containers have different costs. Acetylene is popular due to its efficiency and quality, and also it is essential to know its price. If you mostly deal with cutting, it is better to use an oxygen tank larger than an acetylene tank because oxygen gas is used faster than acetylene.

If you’re looking to fill an acetylene tank, the price varies depending on the size of the tank and where you get them refilled, the level of filling you need, or whether you need a new tank.For a purchase, various shops specialize in oxy-acetylene tanks when you need them.

If you’re looking for a new tank, the price can be around $100 and $120, depending on the dealer.

Refilling fuel tanks ranges from $20 for small fuel tanks to more than $50 for large fuel tanks.

  • 10 cubic foot tank – $20
  • #2 tank 40 cubic feet – $50
  • #4 tank 145 cubic feet – $80
  • #5 tank over 250 cubic feet – $120

Here is the price list of exchanging a new tank according to its size and weight:

  • MC-10 (7.5 pounds) – $35
  • B-40 (23.5 pounds) – $40
  • 60 (42 pounds) – $50
  • 4 (72.5 pounds) – $75
  • 5 (101 pounds) – $110
  • 5 (114 pounds) – $120
  • Jumbo (174 pounds) – $175

What is the best cutting torch to buy?

A cutting torch is a versatile tool that makes your job easier, especially when working on steels or bolts. It can also be used for welding or repairing tools. A high-quality cutting torch provides several benefits, like cutting metal while also melting it. It requires a flame with a temperature of 6,3000F, and the quality of a torch can make a difference significantly.

Cutting torches are of different types, with each torch used for cutting variouskinds of steel depending on its thickness. Some torches are heavy-duty, while some are medium-duty. So it is vital to purchase a quality torch that can be used everyday or for industrial purposes.

A cutting torch is expensive, so it is essential to buy the right one to get the most of it and keep you away from harm. To help you decide, here’s a list of the best five cutting torches to buy:

Miller Oxy-Acetylene

Miller is a top brand and one of the best cutting torch available in the market. It is a heavy-duty product with a tough cut suitable for cutting, welding, and even heating. This Miller oxy-acetylene is a full oxy-acetylene cutting torch kit that includes a tip for welding, cutting, and heating with a three-year warranty.

This heavy-duty cutting torch easily cuts thick steel, and its various tips make it easy to use. It can cut thickness up to 6 inches and weld 3/8″ thick. This cutting torch kit also comes with an acetylene regulator and oxygen regulator for efficient use. Built with high quality, it is safe and comfortable for use.

With all the features that come with it, it is affordable and dependable that can withstand more than it’s built for. This kit also comes with glasses designed to protect your eyes while also allowing you to see clearly. But its drawback is that it doesn’t provide enough coverage than the other cutting glasses. Most suitable for hobbyists, fabricators, automotive, or repairing.

Zenstyle Torch Kit

Zenstyle cutting torch kit is one of the best kits for beginners that is packed with everything needed.It also comes with a competitive price designed with high quality that is durable and long-lasting.A full kit that includes three welding nozzles, heating tips, hoses, tip cleaners, glasses, etc., also providesoxygen and acetylene regulator in a sturdy case. Easy to use that offers different types of tips, giving you a range of choices.

Zenstyle torch kit is not made for heavy-duty but comes with a complete set at a great price. It enables you to cut up to 6 inches and weld or braze at 1/2 “thick. This cutting kit allows you to easily cut, weld, or braze any metal and its large brass handle enables you to have smooth adjustments accurately. This is a kit that you can buy without spending extra money. Although it comes without a warranty, it also gives you the benefit of having everything required in a cutting torch kit.

Victor Technologies Cutting Torch Kit

This Victor Technologies Cutting Torch Kit is a small-sized kit with an exceptional medium-duty range. It is easy to use and easily cuts through large steels. It features a high-quality hose making it safe and durable. In addition, it also comes with glasses that protect your eyes while also allows you to see clearly. Its handle is lightweight and easy to hold. It can cut steel up to 5 inches and weld 1/8″ thick.

Although smaller than others, it provides a six-month warranty, but you will have to purchase additional accessories like regulators, tips, and nozzle. Victor cutting torch kit is ideal for hobbyists or workshop owners.

Hobart Oxy-Acetylene Cutting Torch Kit – best medium duty

This Hobart cutting torch set is the best medium-duty torch used as a multipurpose for cutting and welding.It comes with extensive features but has few tips foradjustments. It is simple, easy to utilize, and serves well for medium-duty use. Its cutting capacity is up to 6 inches and weld 1/2″ thick. Both acetylene and propane gas can be used, but propane tips are not included in the kit.

It comes with a two-year warranty at an affordable price. This cutting torch is convenient and comfortable to use. It is a well-known brand preferred mainly by professionals and hobbyists.

Firepower Oxy-Fuel Cutting Torch Kit – best heavy duty

Firepower Oxy-Fuel Replacement Torch Kit is the best heavy-duty cutting torch used with various gases such as Oxy-Acetylene, Natural & LP Gases, Propylene, Propane, and Butane. It is built with heavy-duty stainless steel, alloy, and brass. Firepower torch offers excellent performance with superior quality and is long-lasting, making your job faster and easier

It is one of the most popular products that contain all you need to cut and weld. It can cut up to 5 inches and welds up to 1/2’’ thick steel. This Oxy-fuel replacement torch kit helps achieve professional results, and besides,this kit comes with a two-year warranty.

Can I use propane for a cutting torch? What gasses can I use?

Propane is also known as LP gas or Liquefied Petroleum Gas,  is much cheaper than acetylene and usually supplied in cylinders and can be refilled in any place. With propane, heating, cutting, and brazing, larger metals are done but can’t be used for gas welding. With oxygen and propane, it produces a flame temperature of about 2800⁰C.

Propane can be used for cutting, but it takes a longer time as it releases less flame in the inner cone of about 10% and most heat is on the outer cone.A torch used with oxy-propane is known as a combination torch.

For effective burn, the mixture of oxygen gas should be in a specific range. Before turning on the gas, ensure that the tanks are secured. Attach the regulator gauge to the propane tank and connect the hose to the propane regulator. Attach the other end of the propane hose to the gas outlet and connect the gas hose to the oxygen regulator.

Then attach the end of the oxygen hose to the torch of the oxygen outlet. Turn on the propane and oxygen tank and adjust the psi: oxygen to 40 and propane around 5-10. Fully switch on the gas knob on the torch and slowly switch the oxygen knob. Then adjust the flow of oxygen on the torch and heat the metal for around 30 seconds before cutting. Once done, you can start cutting the metal.

The gases that you can use for cutting torch are:

  • Acetylene: One of the most common gases used in cutting torch burns faster and hotter and produces the highest flame ataround 3200° C.
  • Propane: Its flame is smaller than acetylene, but its temperature can reach as high as 2800° C. Its combustion heat is greater than acetylene, but the heat is mainly on the outer cone.
  • MAPP (methylacetylene-propadiene): It is a mixture of hydrocarbons with a temperature lower than acetylene, and the process of cutting is slower. But it can also be used at much higher temperatures than acetylene of up to 40-50 psi and can cut steel up to 12 inches thick.
  • Propylene: Propylene is faster than acetylene when it comes to flame cutting with a temperature of around 2900° C. The flame temperature it produces is similar to MAPP that is hotter than propane but less than acetylene.
  • Natural gas: It is the slowest in cutting with the lowest heat but is readily available and can be used as an alternative.

Can you use acetylene without oxygen? Which gets turned on first?

Acetylene is a versatile oxy-fuel gas used for various cutting and welding purposes. When mixed with oxygen (oxy-acetylene), it produces the hottest flame at 3150 °C. It is the only gas that can weld steel. For combustion, both acetylene and oxygen are required, and together, they create a high flame temperature. The oxygen from the atmosphere contains only about 21% of the oxygen that is not enough to reach a temperature for brazing. Hence, oxygen is required for that purpose to take maximum energy out of the fuel.

Oxygen is turned on first but ensures that you do it very slowly because it can explode. Then slowly turn on the acetylene gas to ½ to ¾ turn or more for reading. And set the pressure according to the manual. Switch the acetylene torch at around ⅛ to ¼of a turn. With a striker, light the torch and wait until the smoke goes away from the flame. And then, open the oxygen torch and make final adjustments.

How hot does a cutting torch get?

The temperature of the flame can reach as high as 6,300°F (3,480). The flame temperature depends on the amount of oxygen used that can reach a temperature of around 4000°F to 6000°F. And acetylene produces the hottest gas used for all purposes with a flame temperature around 5,600°F to 5,800°F. It’s important to make sure you have the correct welding glasses shade level when working with cutting torches.

When combustion occurs, it is common for the torch to get hot, but there should also be enough gas flow to prevent the cutting torch from overheating. When the temperature is set right, it can help in keeping the heat down.

Best Welding Respirators – 3 Trustworthy Brands

by Miles Bruner 0 Comments

Whenever you’re welding things at work or home, you’ll definitely need some type of protective equipment to keep you safe from fragments that could damage your face or eyesight. When you’re welding, it could release toxic fumes and gases, which is not good for your health. Even a basic wielding mask that protects you from any type of fumes can be used whenever you’re doing a welding job at any given point in time.

If you do not take any precautions during your welding sessions, you could suffer from eye irritation and skin damage. Not only that, but you could also experience headaches and nausea, along with the fact that you are at risk of suffering from more deadly long-term effects like lung cancer or bronchitis.

These factors give you all the more reason to upgrade your equipment to a welding respirator mask that will shield you from these types of long-term or short-term effects.

Welding respirator also offers a much superior protection than your average disposable mask. These masks are also durable, where they have much higher resistance to heat and ultraviolet rays. Seemingly, welders have been more inclined to use welding respirators higher in quality and durability, as these factors could very well protect and save them from the toxic compounds they’re exposed to whenever they’re working.

If you’re somebody who welds on a regular basis, you should find and purchase a welding respirator mask that fits and suits you best. Here in this article, we’ll give you a detailed look at which respirator masks are recommended and give you insight into how to use them effectively.

 

Half Mask Vs Full Face Respirators – Which Should I Use For Welding?

A half mask and a full face respirator both serve the same purpose. But there are slight differences between these two. While both types of masks will cover the nose and mouth, a full face respirator also covers your eyes. People have different types of preferences on how they choose their masks. Since both these types of masks are equally important in protecting yourself, selecting an appropriate respirator is vital.

If you want to choose between a half mask or full face respirator, you should take note of these points.

Half mask respirator:

  • A half mask is more ideal to use when there are different protective gears to use while welding.
  • Wearing a half mask respirator will typically cover the lower section of your face, including your mouth and nose.
  • Half mask respirators can be used with another type of headgear and equipment as they do not use up too much space.
  • You can wear protective glasses with half mask respirator as it does not cover your eyes.
  • Half masks are typically disposable.

Full face respirator: 

  • Full face respirators are generally produced to cover your mouth, nose, and eyes, meaning that it fully covers your face. It results in much better coverage of the face for full protection.
  • Full face respirators are usually used in work environments where it requires you to fully protect your face, especially in places where the gases could be harmful to your health.
  • Protective glasses are not needed while wearing full face respirators as it covers your eyes too.
  • Full face respirators are also used while you’re engaged in work that involves painting and spraying.

With these things in mind, you should be able to know which type of respirator is best suited for you and your work environment. Note that the filters on both masks are usually interchangeable after a certain period of usage.

Can You Wear a Respirator Under a Welding helmet?

Some respirators are specifically designed to fit perfectly under any type of welding helmet that helps in blending the flow of air in the helmets, resulting in a comfortable experience and ease of mobility.

Do They Make Disposable Welding Respirators? Are They Recommended?

Disposable respirators are readily available in the market as they are a popular choice for welders who do not want to use the same respirator for multiple times. Disposable welding respirators have their benefits as they are cheap and lightweight, along with the fact that they are typically used for one time, minimizing the risk of putting them on again. When you use disposable welding respirators, keep in mind that the build quality might differ from different makers.

Since disposable welding respirators are affordable, they are best suited for short-term welding work where you don’t have to put them on for extended periods of time. Usage of disposable welding respirators is recommended only if you plan to work on welding on a specified timeline.

Since you know when to start and stop, a disposable mask will suit you better, as they are cheaper and can be replaced. But the downside of disposable welding respirators is that the quality may not be up to par with other face masks. The masks may also not fit one’s face perfectly, as disposable masks are typically made in universal sizes.

Nonetheless, these disposable masks will undoubtedly do their job in protecting you from harmful fumes and toxins during your welding sessions.

Popular Welding Respirators

While several welding respirators serve their purpose, some respirators stand out due to their building quality and effectiveness. Some respirators have different protective layers where they are built using special materials and hardware. We’ll take a look at two popular respirators that is popular in the market and welders trust.


Miller Welding Respirator

Welding Respirators made by Miller company mainly sells half mask respirators along with other additional peripherals for welding purposes. The respirator masks help filter out the fumes from welding and the harmful particles in the air that the human eye cannot see.

The Miller welding respirator also improves the comfort of the wearer and also increases safety. These. Miller Welds offer a range of disposable respirators, half mask, supplied-air masks, and powered respirators that helps purify the air.

For half mask respirators, there are two primary modes that they sell for welding purposes. Each model has its own unique perks and benefits. For LPR-100 Half Mask Respirators (Nuisance OV Relief), the main features are:

  • The masks help filter particles that are airborne up to 99%. The filters in these masks are highly resistant to oily particles and act as a primary filter for particles in the air, including dust and fumes from the welds. The spark guard that can be wrapped around protects the welder from sparks during the welding process.
  • The mask’s design is made so that you can see everything clearly and make sure that nothing obstructs your vision, allowing you to wear any protective glasses with ease.
  • The dynamic design makes the users wear them with comfort without degrading the mask’s efficacy.
  • The exhaust valves on the masks significantly cut off heat from the welding.
  • The Miller welding respirators make it easier for the users to breathe without any trouble.
  • The turnbuckles on the masks help in replacing the filters simple and effortless.
  • The organic vapor through the N95 filter helps in cutting off the smell of the vapors by a great level.
  • The cushioning placement on the masks also adds another level of comfort and durability.
  • The nuisance organic vapor relief model also makes sure the concentrations do not exceed the permissible exposure limits.

The LPR 100 Half Mask Respirator Organic Vapor is also similar in design that is mainly designed for welding and painting purposes, along with other forms of metalwork. This mask helps filter out any particles in the air that are both oil and non oil-based.


3M Welding Respirator

The 3M Welding Respirator is a full face respirator with special protective shields, especially for welding purposes. The mask also includes an additional shield that you can flip up over the grinding shield. The wide-ranged view of the shield makes it easy for the wearer and gives out a wider perspective while working.

The 3M welding Respirator is ideal for construction, heavy infrastructure, and industrial work. The tough design of the respirator makes it durable and suitable for taxing work environments where lots of heavy equipment and work is involved.

The main features of the 3M welding respirator are:

  1. It is very lightweight, allowing ease of mobility and portability for the user. The convenient design of the head suspension also makes it easy to make adjustments at any given time.
  2. The flippable shield on the front gives the user a clearer vision and a wider view for different work purposes. The visor is also clear and helps reduce unwanted lights.
  3. The viewing area, which is 2.8×4.2, has a filter that the user can darken depending on the work environment and space.
  4. The 3M welding respirator has high protection capabilities, significantly cutting off harmful toxins and fumes.
  5. The breathable tubes in the respirator system make it extremely easy for the user to breathe in and out with no difficulty.
  6. The respiratory mask also includes a flow indicator with vital filters and covers to guarantee full safety for the wearer.
  7. The wide viewing visor makes it possible for the wearer to have a much better peripheral vision. There are four primary 3M respirator models;
  • G5-01: This model is produced mainly for grinding purposes, making this a heavy-duty respirator mask. It has an adjustable airflow system with changeable color tints.
  • 9100-Air: The 9100 model comes with an air purifying system that keeps the air flow and quality intact. The visor filters can also be darkened automatically, protecting the eyesight from particles and light.
  • 9100 FX Air: This model also comes with a visor that can be flipped down during grinding sessions. Thus, protecting the eyesight and face.
  • 9100 MP: This respirator model has a protective layer that promotes safe respiratory functioning while working. The wide-angled visor also gives the wearer a wider field of vision.

What are the OSHA Welding Respirator Requirements?

Paying attention to the guideline that the Occupational Safety and Health Administration lists, or OSHA in short, is extremely important to maintain safety and standard operations procedures. Since welding involves risks and exposure to fumes, gases, and other harmful radiations, every welder and organization should uphold their responsibilities to ensure the total safety and well-being of the workers.

The management department is also set up to make sure the welders follow all the OSHA guidelines and necessary procedures that involve using the correct equipment during their working hours. If you’re in the field of welding, you should be aware of the regulations and orders by the OSHA. So, we’ll give some details on what the respirator requirements are from the Occupational Safety and Health Administration.

The OSHA requirements and regulations for welding involve using the right gear for protective purposes and maintaining the limits of exposure to acceptable fumes during welding. According to the OSHA regulations, the workers must be thoroughly briefed on the possible toxic chemicals they may be exposed to and ensure that all the workers are supplied with the right gears and equipment.

The supervisors should also be fully aware and knowledgeable on the tools and machinery to ensure safety. Besides the general guidelines, here are more regulations and requirements according to the Occupational Safety and Health Administration;

  • The employees or organization ought to supply proper ventilation systems to control and keep the hazardous fume exposure within acceptable limits.
  • Employers must understand the level of exposure to estimate the risks involved during any welding sessions. Understanding these exposure types involves collecting air samples by a professional.
  • The ventilation and exhaust systems should be set up properly to keep the gases and fumes away from the breathing area.
  • The respirator filters are chosen based on the level of resistance to oil particles in the air.
  • Since normal filters cannot remove gaseous vapors, the respirators must have an active carbon filter on the cartridges.
  • OSHA also states that the respirators must all be tested to fit the user perfectly with proper respirator evaluation and selection.
  • If a welding workplace has fumes and vapors that are not easy to filter, the employers should provide a supplied-air respirator.

 

Best Welding Ground Clamp

by Miles Bruner 0 Comments

Every welder’s dream is to have the best welding equipment. Whether he is an amateur or a professional welder, working with utmost safety is the first step towards a successful welding project. And if there’s an accessory that ensures both safety and convenience of work, why not invest in it, right?

This article will tell you everything you need to know about the welding ground clamp, a significant accessory in welding. We will also list down some of the best welding ground clamps that you can consider buying for your next metal fabrication project.

But before you go ahead and make your purchase, here are few things you need to know about a welder ground clamp.

What Is a Welding Ground Clamp Used for?

A well-designed ground (earth) clamp is very important to professionally and perfectly weld. It keeps the metals secured together and avoids movement while welding. But if you thought the ground clamp is only used for holding two metals together, then you’re only partially right.

What you may not know is that the current required to weld metals passes through the earth clamp. Yes, that’s right! During this process, welders are also exposed to electrical shocks more often than not. To protect themselves from electrical hazards and enable a smooth welding process, welding workers use a ground clamp.

The welding ground clamp establishes a connection between the ground cable and the metal being worked upon, ensuring both have the same electrical potential.

Without a good earth connection, the welding machine and welder may not produce the best results. This means that the quality of welded metal will most definitely be of a low standard. Additionally, if the quality of the ground clamp is not up to the mark, there is going to be a restriction of current flow or a high possibility of current leakage. Hence, compromising on the quality of your welding ground clamp is a bad idea.

Where Do I Put My Ground Clamp When Welding?

Using the ground clamp for welding is no rocket science. For the earth clamp to do its job, you can simply connect it to the welding power source via the earth cable. After you’re done connecting it, attach the clamp to the metal piece you’re working on or place it on top of a metal. A pro tip – do not clamp it to something that’s standing against the wall; it won’t work!

How Do You Get a Good Ground When Welding? What Happens If You Have a Poor Ground?

If you are finding it difficult to weld, then the first and foremost thing that you need to do is to check your connection’s quality to ground or earth. You need to do it so that it isn’t possible to carry out good welding via a weak connection. We are all aware that affordable welders mostly come prepared with a weak and tiny earth clamp. It makes obtaining a tough bare metal to the bare metal-earth or ground connection downright impossible.

But here’s the fix:

  • First, you need to position the offending earth clamp right inside your vice. Here, you need to start sawing through its handle, which is responsible for holding the cable. You need to leave about 1.5” or 40 mm of its handle rightly attached or fastened to its cable.
  • Now you need to start flattening out its handle in a gentle manner using a tiny hammer.
  • Start rounding off the final sharp corners using a file or tin snips. Ensure that you file it smoothly.

If your ground is in poor condition, then it will lead to welding restriction or current leakage. The welding output voltage will witness a major drop. It will come off as if someone changed the entire settings of your welder. For instance, if you are someone with a MIG Welding, then the wire’s speed might appear to be creeping upwards. You will witness this phenomenon in a MIG welder ground clamp scenario.

Recommended Welding Ground Clamps

Here is a list of the best welding ground clamps that we highly recommend:

  • US Forge Heavy Duty 300amp Bronze Welding Ground Clamp
  • KingQ 300amp Welding Ground Clamp
  • Hobart T-Style 400amp Brass Ground Clamp
  • Forney 54410 300amp Welding Ground Clamp
  • Lincoln Electric KH525 300amp Ground Clamp

US Forge 300amp Heavy Duty Bronze Welding Ground Clamp

This welding ground clamp has a rating of 300 amps. It is just enough for covering most of the welding applications. This tool is fitting for welding thicker plates and comes with cable connection screws of oval-point. It does a great job in creating a secure connection and positive contact of a ground cable. This tool utilizes a big ground cable that helps in maximum conductivity.

It comes equipped with super heavy and wide cleated jaws that provide an excellent grip within its grounding surface. The thick and sturdy construction nature of this welder catches the attention of most people. The jaws of this welder possess a sizable type of contact patch. Plus, the force amount present within this spring will offer a great grip on the workpiece.

Pros
  • It comes with a tough spring.
  • The jaws are wide and grooved.
  • Its construction material consists of bronze alloy.
  • This welder has a rigid nature
Cons
  • The spring may be too stiff for certain hands.
  • It is on the expensive side.

Hobart T-Style 400amp Brass Ground Clamp

This welder is professional, and its quality is that of an industry. This excellent grade piece is cast from solid brass. It tops the list with the highest rating, amounting to an impressive 400 amps. It is more than the majority of the welding works except for the professional users of pipe welding group clamp, shipbuilders, and layers.

This Hobart T-Style welder is soft, and it easily bends out of alignment during improper storage and rough careless treatment. However, you can easily straighten it out. Its high amp helps provide a cooler type of operating temperature. This stiff ground clamp comes in handy when you have to grab it tightly, and it isn’t hot.

Pros
  • The stiff spring is a plus point.
  • It features an opening of 1 ½.
  • It takes the number one cable.
  • There is a rugged replacement.
Cons
  • You will witness certain alignment problems.
  • The contact patch of this tool can be a little inconsistent.

Lincoln Electric KH525 300amp Ground Clamp

This grounding clamp is all about size, and it is quite big. It comes equipped with a rating of 300 amp and a stiff string. The people who have small hands or the ones suffering from carpal tunnel syndrome will find it hard to use. Its construction sports nickel-plated steel accompanied by replaceable hardware with copper plating. One great thing about this grounding clamp would be its warranty deal. Why? Well, because most clamp brands don’t offer warranties.

It has high-quality and comes with contact cleats that are perfectly designed for the jaws. This grounding clamp requires cable sizes of number two up to a large number zero. However, it does require enhanced cable support. This big grounding clamp features an opening of 1 ¾ inch, which enables you to fit inside tough to ground things like suspension components, axle housings, and big bolts.

Pros
  • Its contacts are perfectly replaceable.
  • You will enjoy its warranty offer.
  • It requires number two cabling.
  • This clamp features a precision design with a large opening.
Cons
  • It does require cable support.
  • The copper hardware of this clamp has plating.

Forney 54410 300amp Welding Ground Clamp

This ground clamp has a steel body that is suitable for fieldwork and shop or store maintenance. It features excellent positive connections that are fitting for conductivity. Most of the shop and farm welders seek this grounding clamp for their jobs. Since Forney is one of the longest operating brands in America that is family-owned, you can trust this item.

Its jaw opening has a wide 1 ¾ inch or 44.4 mm and 8-Inch or 203.2 mm long in dimension. It accepts the number two welding cable. Also, the warranty claims should be made within a timeframe of 90 days from the purchasing date. Here, the purchase proof is required to obtain the warranty. However, the warranty won’t be covering misuse, accident, neglect, or negligence of the product.

Pros
  • Its stiff spring tends to have a great grip.
  • The product is of high quality.
  • It securely contacts the workpiece.
  • You won’t be spending much on this affordable grounding clamp.
Cons
  • The cable brace is absent.
  • It isn’t meant for professional usage.

KingQ 300amp Welding Ground Clamp

This tool is bronze cast and features a rating of 300 amp. It is suitable for heavy-duty work and has a solid nature. However, there are some reports surrounding this clamp having to come apart right at its pivot point. It features jaws, which open widely up to a maximum of two inches. Also, its design tends to accept the number two cable, which ends up being too large for an attaching lug of bolt style. What we love about this clamp would be how it has a great opening and a lot of reaching.

However, there are some complaints from certain owners about its tiny contact patch while it is clamped to work. It acts as a function of the clamp’s shape. Its clamping force is solid and stiff; however, the mini contact area tends to limit its functionality somehow. This heavy grounding clamp isn’t fitting for work with heavy volume under a professional setting. But it will work just fine for DIY workshops and occasional usage.

Pros
  • It is easily affordable.
  • This clamp is quite strong.
  • The jaws are pretty long.
  • The attachment lug is quite strong.
Cons
  • Its contact patch is quite small.
  • The quality might be a little inconsistent.

What Factors Should I Consider When Picking Out a Ground Clamp?

Here are some of the important factors that you need to consider while picking a ground clamp. Ensure that you always pay close attention to these key pointers in each ground clamp. It doesn’t matter if it’s is for a copper welding ground clamp, MIG welder ground clamp, pipe welding group clamp, or any other clamp. You will need to look out for these factors. They are as follows:

POC Area – The POC stands for “Point of Contact.” This clamp component tends to remain in touch or in contact with the workplace. A wider area in POC indicates an improved grip, allowing for an enhanced circuit flow. You need to get the curved type of POC Clamps concerning the rounded objects.

Wire & Amp Capacity – You need to take the cable size into account concerning the grounding clamp welder. A smart choice would be the cable with an adequate cross-sectional portion or area. But the smaller cables also work just fine. If your grounding clamp has a rating of 200 amp, then the flow needs at least the number two cables or even bigger. It is important to pick the amp variation by proper assessment.

Style of Attachment – Your cable is attached or fastened to your clamp in two ways, i.e., a bolt-in type of system or a screw-in type of system. Does it also possess the strain relief hole required for the copper wiring? You need to answer these vital questions because it directly affects the output of your grounding clamp.

Strength of the String – The string’s strength is a super crucial factor here. How? Well, because it helps in determining how strongly your grounding clamp is going to attach itself to the metalwork. It means that your circuit will be completely safe and secure because of the stronger grip here. But you have to realize that a super-strong spring tends to wear out your hands unnecessarily. It will frustrate many welders, especially if they have small hands or suffer from medical conditions such as carpal tunnel syndrome.

Jaw Opening – Before you make a purchase, you need to start testing the jaws of every grounding clamp. You need to consider and take into account the workpiece’s thickness in your mind whenever you do so. Ensure that you pick the grounding clamp with a maximum or full jaw width of double (2x) the metal work’s thickness.

Best Engine Driven Welding Generators For Professionals

by Miles Bruner 0 Comments

Generators are the go-to for anyone who might be working away from a power source. These machines provide not just an easy but an efficient alternative.

That holds especially true if you’re working either in the absence or away from the main source of AC power. In that regard, these welding generators owe their efficiency to the heavy-duty cycles. To know more, simply continue to read through our article on welder generators.

At the same time, you must keep in mind that these machines may cause a dent in your finances. Portable welder generators are capable of carrying out multiple types of processes. But because of that same reason, it comes with a pretty hefty price tag.

That’s why it’s pertinent that you must make sure to maintain a balance between the price and its features. Thus, we’ve listed down five of the best engine driven welding generators.

How big of a generator do I need to run a welder?

There exist many underlying factors before you go on choosing a generator for yourself. Among these, the primary factor is the welder itself. That is, the type and variant of the welder determine the generator you need to buy.

In general, either a 240 V (volt) or 120 V is the output voltage required to efficiently run a welder. At the same time, it’s possible to find welders that boast the usage of both voltages. Make sure you understand grounding requirements for your generator, here’s OSHA requirements.

But before you get a welding generator, you need to consider the amount of energy your welder consumes. You may do so by making use of the input voltages and input current.

Thus, we advise selecting portable welder generators big enough to produce output energy that’s higher than the power required.

Apart from that, you can look at factors such as the value of Total Harmonic Distortion or simply TDH. For those who are not familiar with TDH, it measures deviation. That is, it calculates how much power deviates away from the normal. For best-quality portable welder generators, the values lie lower than 6%. That means the deviation of power supply is below 6% from the normal.

What qualities should I look for when buying a welding generator?

Many a time, the power you get from the walled power source isn’t enough for welding. Thus, it becomes vital that you choose welder generators that allow an efficient combo. That is, a welding generator capable of offering ample power to your dedicated welder.

Wattage

Thus, the first quality of efficient portable welder generators you must look out for is high wattage. That is because the welding process requires large amounts of undisturbed power. Besides, it should be able to provide such power consistently even if the main power source isn’t present.

Also, the wattage further depends on the types of welding processes you wish to undertake. That is, weld processes such as MIG, TIG, etc., all require varying levels of wattage. So choose the wattage depending on the welding processes.

Plus, you can even go for welder generators that offer multi-welding processes.

Weight

The next quality you need to consider is the weight of the welding generator. It’s quite natural for the machine to be on the heavier side. That’s because of the heavy components built inside the framework. At the same time, these heavy-duty parts offer the machine high wattage capabilities.

You can choose to go for lighter portable welder generators. But these won’t provide nearly the same efficiency in terms of output power.

Duty Cycle

It’s expected of high-quality, efficient engine driven welding generators to provide power for long hours. That’s a prerequisite for the purpose of carrying out any type of welding process; an undisturbed power source. And that’s what a duty cycle of a generator typically is.

For maximum efficiency, choose a generator with a long duty cycle. Also, we advise you not to overheat your machines as such instances can be really dangerous. These can very well result in fatal situations. Thus, that makes it even more apt to get welder generators with long duty cycles.

Recommended Reading: Have you seen our buyers guide on welding helmets yet?

What types of fuel do I need for an engine driven welding generator?

Other than the qualities we mentioned above, fuel also forms a part of the factors that you must consider. In that regard, there exist mainly three primary varieties of fuels. These are Liquefied Petroleum Gas or simply LPG, diesel, and gasoline.

LPG

This type of fuel doesn’t cause any type of harm to the environment. When it comes to its efficiency, LPG resembles the workings of gasoline.

It’s suitable for places where there are restrictions on the usage of diesel and gasoline. Also, LPG is a natural choice for users who stay at a place where the other two alternatives are expensive.

Diesel

Usually, portable welder generators that employ diesel as fuel belong to the group of 300A or above. Diesel is definitely more on the expensive side compared to the gas variants. Even then, the fuel’s more preferred than the gas fuels. That’s evident from its prominent usage as a job site workhorse.

The reason is higher fuel efficiency (35 percent) and power output. Also, some workspaces employ diesel engines due to safety reasons. Besides, on average, in comparison to gas variants, engines using diesel as fuel have a longer life.

Gasoline.

In general, engines that use gasoline possess a limited usage. Also, such engines are lighter compared to other engines that use diesel or any other alternative fuel source. Unlike diesel variants, engines that employ gasoline fall below the category of 300A. And that means lesser efficiency.

Plus, such engines aren’t allowed in some spaces due to safety reasons. Also, they have higher maintenance needs.

Welding Generator Recommendations

A welding generator that you can use to weld anything and anywhere is of the highest priority. Also, you need to consider the noise that it’ll create while you’re using it. That holds especially true if you’re working at a place with a lot of people nearby.

With that in mind, the following welder generators aren’t only noise-proof but also power efficient. Thus, without further ado, here are the top five portable welder generators.

Lincoln Engine-Driven Welding Machine (Bulldog 5500)

The welding generator makes use of a tube frame. That’s why it’s much lighter than the machines in the same power categories. In that regard, it weighs only around 198 pounds. That means when you can compare it to other generators; its weight is lesser than half of those machines.

When it comes to its power efficiency, it can produce a constant output of 4000 watts. If we talk about its peak levels of power creation, it lies around 5500 watts.

If you’re looking for a generator for the purposes of stick welding, you may very well go for this product. Other than that, it’s not efficient enough to support other types of welding processes.

Also, you can save a ton of money if you purchase this welder generator. Plus, 70-140 is its amperage range.

Lincoln Electric 225 Amp Eagle 10,000

Lincoln’s Electric 225 Amp Eagle 10,000 is, without a doubt, among the most widely used engines. A definite jump from Bulldog 5500, the generator is capable of pumping out 9000 watts consistently. Not only that, it boasts of producing really high and efficient peak levels to the tune of 10500 watts.

The engine’s built is of the best quality, ensuring a long-lasting machine. Plus, the engine’s entirely powder coated to prevent any type of corrosion. Besides that, you can even choose to remove the doors if you wish to. That makes the maintenance and the servicing of the Kohler engine much more efficient.

Unlike the Bulldog 5500, it’s capable of running various welding processes. A few of them are MIG, TIG (200A), stick welding (225A), and so on.

Not only that, it can produce enough power for the purposes of plasma cutting and gouging. But that’s limited to a steel plate of thickness of around 3/8 inch.

Hobart Champion 145 Arc

The welding generators are suitable for processes that require around 4000 watts of undisturbed energy. Also, it boasts of providing efficient peak levels of 4500 watts.

The Hobart Champion 145 Arc truly deserves the “portable welder generators” tag. That’s because the engine’s framework houses handle and wheels. These features make it easier to carry it around from one area to the other.

With this engine, the noise will be something that you’ll never have to worry about. Also, starting the engine is really easy and simple.

Besides, it also houses a huge tank to store fuel. The engine can store up to 6.25 gallons of fuel at once.

Also, the engine comes with a warranty of 3 years, besides being heavily durable.

TOMAHAWK 15

The TOMAHAWK 15 is easily capable of producing a power output of 210 amperes. That holds true even when the engine is functioning at only 60%.

Also, the engine features durable functions that offer long duty cycles without compromising on the power output. It’s capable of providing peak power levels of 2000 watts. That’s possible due to its 420cc horsepower engine.

When it comes to its fuel tank, it can easily hold more fuel than the Hobart Champion 145 Arc. That is, in total, the TOMAHAWK 15 is able to hold up to 7 gallons at once. That allows the engine to offer maximum power efficiency for long hours.

The technology of the engine’s based on the HP inverters. Thus, because of that, the engine is able to offer constant and clean energy. Maintenance is easy since you can find the parts for the engine quite simply anywhere.

Similar to other engines in the list, it also houses big wheels for easy usage.

Miller Bobcat 225

Powerful is the term that best describes Miller welder generators. The engine can easily hit the levels of 9500 watts in terms of power production. Although its power efficiency and features are very similar to Lincoln 305, the former go easier on your wallet.

When it comes to its applications, Miller welder generators work best for stick welding and TIG. At the same time, it’s equally capable of usage for the purposes of MIG.

In terms of fuel capacity, the engine boasts of a large 12-gallon tank. On top of that, it produces extremely low levels of noise.

What is a welder generator? What should they be used for? What should they not be used for?

A welder generator is an engine that provides power for welding in the absence of the main power source. In that regard, it functions very much like an inverter. But instead of batteries, it makes use of various types of fuels to produce power for welding. Thus, a welder generator converts mechanical energy into electrical power.

So if you require power for welding in places without a power source, make use of a welding generator.

What should they be used for?

Just as we mentioned above, portable welder generators provide power for the purposes of welding. At the same time, that’s not all there is to it.

You may use a welder generator just as you would employ other generators. Thus, use it to power lights or devices that require a backup power source. You can even plug the devices into the framework of the engine.

What should they not be used for?

Do not choose smaller portable welder generators that cannot meet the power needs of the welder. That’s because, in such cases, it might cause the engine of the generator to overload. It may result in overheating, which can cause fatal accidents.

Thus, do not make use of under-sized engines. Select a generator that meets the power requirements of the type of welding you wish to undertake.

Although you can use portable welder generators to charge a car’s battery, we would advise you not to. That’s because, firstly, you would require the correct type of engine for charging purposes.

Secondly, you would need to consider the condition of your car’s battery. Considering all that, it’s best that you don’t use portable welder generators for such purposes.

Best Miller Plasma Cutters

by Miles Bruner 0 Comments

If you’re someone whose job requires you to cut through materials like steel, copper, stainless steel, and even metals like brass, you are surely going to need a plasma cutter. You can find many people using this piece of technology in places like fabrication stores, automobile restoration and repair shops, and even construction sites.

But, it’s only natural that you’ll want to get your hands on the best plasma cutter and not some cheap knockoffs that will spoil easily.

There are tons of amazing plasma cutters in the market these days. You will have so many options to choose from. But, if you do not know what to look for and how to go about looking for one, you’ll surely have a hard time. Well, fear not. This guide is going to help you find the best plasma cutter by one of the best and trusted brands, Miller.

You won’t regret getting a Miller plasma cutter. It will surely be worth the money you spent, and you’ll definitely be satisfied with the product.

Does Miller Make a Plasma Cutter?

If you are on the hunt for a good plasma cutter, look no more. The plasma cutters by Miller are perhaps, one of the finest and best in the market right now. Miller plasma cutters are without a doubt a good investment if you’re running or working in a fabrication-related job. Miller has a great line of different plasma cutters.

This just means that you will have a good number of options to pick from, options which you will not be disappointed with.

For anyone who is wondering whether Miller makes good plasma cutters, you’ve come to the right place. You’ll be pleased and delighted to learn that some of the best plasma cutters out there in the market today are from the brand Miller.

They dedicate themselves to making some of the best metal cutting technology that consumers will love and recommended to others as well. So, if you are in need of plasma cutters, you can always turn to Miller to find whatever it is that you are looking for.

Our Favorites- The Best Miller Plasma Cutters

When it comes to choosing a good plasma cutter, you can always have a look at the ones by Miller. They have a great collection of great plasma cutters that many people recommended and also get for themselves.

Being one of the leading manufacturers of such technology, many people trust this brand and use their plasma cutters. With a multitude of options to choose from, you’re surely going to find a plasma cutter that will suit every need of yours.

We have some great recommendations for you if you’re in search of good plasma cutters. If you do not know which one you should get, you need not worry! We can suggest some of our favorite plasma cutters from Miller that you will end up loving. Some of our favorite plasma cutters from Miller have features you will surely love and find useful.

So, if you’re in need of functional and amazing plasma cutters, here are our top picks from Miller.

Miller Spectrum 625

When it comes to plasma cutters, the Spectrum 625 by Miller is undoubtedly one of the best contenders in the market right now! It is a powerful piece of machinery that can easily cut metal while weighing very little. The Miller plasma cutter 625 weights only twenty-one pounds. It can cut 5/8 inches or 16 millimeters of steel or other metals and even comes with a torch that connects fairly easily to the machine.

The reason why this plasma cutter is among one of the best is because of the features it possesses. It is portable since it is very light. The Spectrum 625 also comes with a protective case and flexible cables. One of the best things about this particular plasma cutter is that it can easily connect to different voltage outputs such as 120 V or even 240 V without additional tools.

There are also other features like LED indicator lights, Auto-Refire technology, and even the Auto postflow that are highly beneficial.

Miller Electric 907529 Plasma Cutter

This particular plasma cutter by Miller is very useful for heavy-duty metal cutting. Many people use this in fabrication stores, automobile industries, and even welding industries. It is a powerful and efficient plasma cutter that every welder should have. Belonging to the Spectrum 375 series, the Miller electric 907529 is one of our favorites due to its potential, features, and efficiency in cutting metals.

The cutting capacity of this plasma cutter caps at 3/8 inches and can operate in different voltage settings or output. It also comes with a twelve-inch cable that makes It easy to move from one place to the other. The reason why this plasma cutter is one of our suggestions is that it comes with many useful features like a strap, a torch that is easy to fix, it even comes with a protective case and a work clamp which is heavy-duty.

Other features like Auto-Refire technology, air regulation, and even multi-voltage support are what make this a great plasma cutter.

Miller Spectrum 875

Are you looking for a plasma cutter that packs a punch? Do you want a plasma cutter by Miller that is highly functional and effective? If that is the case, the Miller spectrum 875 is what you need. This particular plasma cutter is a powerful piece of machinery that every welder needs. It can easily cut 7/8 inches of steel and comes with accessories like a protective case, a work clamp, a three-meter torch, and even a ten ft. cord.

This plasma cutter is easy to start and set up. It also features amazing technology such as the automatic air regulation to maintain air pressure automatically. Auto-Refire technology provides for easy and seamless control of the pilot arc during the cutting process.

The Miller spectrum 875 also comes with their patented Wild Tunnel Technology that is useful for keeping dust away from the internal parts and components of the plasma cutter.

What Should I Consider When Buying A Plasma Cutter?

There is no denying the fact that plasma cutters are an important and indispensable tool if you need to cut metals. They help you make precise cuts with speed and great accuracy. If you are someone who needs a plasma cutter, you will surely want to do your fair bit of research before jumping in and buying the first one you see.

Plasma cutters come with a variety of different features and specifications which you need to look out for.

If you’re unsure of what to look for in a plasma cutter, you need not worry. We’ll be going into a few crucial things you need to consider before buying a plasma cutter. These tools are not the cheapest, so it’s only wise and natural that you buy a good one that suits you.

It’s not always that you buy a plasma cutter. So, when you decide to get one, keep these things in mind.

The Air Compressor

When you are thinking about buying a plasma cutter, you should first look into which type of air compressor you want. Plasma cutters use compressed air to create the plasma that cuts through metal. For this, a plasma cutter uses either an internal or an external air compressor. Both types produce different results.

When it comes to an internal air compressor that is built-in, you’ll have to pay a bit more, but it can come in handy for doing small jobs quickly and conveniently.

The Pilot Arc

Other than the cheaper alternatives, most plasma cutters from trusted and reputed brands have the pilot arc feature. This very feature is essential for cutting the metal without having the tip of the torch actually touch the metal surface. When you get a plasma cutter with a pilot arc that performs well, you’ll have no problems cutting metals like steel with precision.

Brand such as Miller even has their patented Auto-Refire technology that allows for an automatic pilot arc. It makes the job of cutting more convenient and also produces better and more precise results.

Check For The Voltage Output

Most plasma cutters come with different voltage capabilities, such as 115 V or even 230 V. If you need a plasma cutter just for domestic use that does not require much power, you can choose the ones with a voltage output of 115 V. But the ones with 230-240 V will need an external generator to function. There are also plasma cutters with dual voltage where you can easily switch the voltage.

Is Miller A Reputable Brand? Who Are They?

When it comes to getting tools like Plasma Cutters, there is no doubt that you can trust the brand Miller. They are one of the best manufacturers of plasma cutters and even other products. They are giants in the welding business and dedicate their time, energy, and resources to making products that last, functions well, and satisfy the consumers.

Since its beginning in 1929 as a company run by one person, today, it is an international brand with a great reputation. If you are looking for tools and machines related to welding, construction, and fabrication, you can trust Miller welding equipment for all your needs.

What Are The Different Types Of Plasma Cutters For Sale?

It’s no surprise that plasma cutters are not the cheapest tools out there. They will cost a good deal of money, but they’re worth every penny. But won’t it be nice to find some great Miller plasma cutters for sale? You can end up saving a bit of money.

Unfortunately, Miller’s plasma cutters rarely go on sale on their website. All their plasma cutters are top of the line, and so, discounts are rare. However, other online stores and sites do sell Miller plasma cutters, where you might be able to fetch a good deal.

 

 

Blue Demon Welding – Wire & Rod Reviews

by Miles Bruner 0 Comments

Where is Blue Demon Welding From?

The Blue demon welding products company is based out of Geneva, Illinois. They are USA based, and offer a unique guarantee with their welding wire called the “empty spool guarantee”. The purpose of this guarantee is to instill confidence from buyers; all they need to do is return the empty spool and they’ll issue a full refund with certain limitations.

They’ve become known for their quality and cool little free sticker that they try to include with certain purchases when available.

Is Blue Demon Welding Wire Good Quality?

Bleu Demon is manufactured in the USA – the flux core wire is typically random wound on the spool because of the hollow wire fragiity. Solid core gas shielded welding wire is typically precision wound because it can be manipulated a bit easier and is less fragile. The results in a perfect looking wound spool.

Blue Demon welding wire is a great option for hobby welders and “weekend warrior welders” as I like to call myself. It’s priced competitvely. Clean tip, good ground, and clean steel that makes it easy to use. As a hobbyist, you likely won’t be getting your wire from harbor freight brands after using this.

Pros
  • Good for lower voltage flux core welders
  • budget friendly
Cons
  • Quality can sometimes be inconsistent from one spool to the next

 

Primeweld Tig225x Review – 40% Duty Cycle

by Miles Bruner 0 Comments

In this Primeweld Tig225x review we’re going to show you why it’s one of the best TIG welder options for the budget concious welder — it’s priced at under $1000 USD. It’s quite a flexible machine with easy to use knobs, but it does have some not-so-great things to be mindful of.

The first thing that you need to be aware of is that the Primeweld Tig225x has a flexible amperage output, going as high as 225 amps, which is plenty for thick metal TIG welds.

Although that’s great, we do want to make you aware that the foot pedal that comes stock with the machine is not something to celebrate. It gets the job done, and if that is all that matters to you, great! But if you are used to a higher quality foot pedal, you may want to replace it.

The Primeweld Tig225x also features flexible pulsing capabilities for your arc. Not everyone uses pulsing, but it’s a nice feature to have. Other things to note – the 225x is a DV machine, the cord is comparable to that of a 12 gauge heavy duty extension cord.

What is the duty rating?

  • For 120 volt duty cycle
    • TIG 40% at 140, 100% at 108
    • MMA 40% at 120 and 100% at 76
  • For 240 volt duty cycle
    • TIG 40% at 225, 100% at 155
    • MMA 40% at 180, 100% at 139

Is the AC Waveform Square or Sine?

It is square ac waveform

This machine is ideal for the DIY’er / Weekend Warrior Welder / Hobbyist. If you’re just wanting to learn a new skill, it’s a great option.

Primeweld Tig225x Video Review

Pros
  • Good variety of functional capabilities
  • Pulse arc functionality
  • Supports AC / DC
  • Foot pedal is included
Cons
  • Foot pedal is ok as a stock all inclusive accessory

  • 12 gauge cord

Best Welding Electrode Holders – 5 questions to ask before you buy

by Miles Bruner 0 Comments

An electode holder  works by connecting to the welding cable (commonly called whip) and conducts the welding machine current to the electrode. They typically have a handle that is insulated with rubber or other material, that is used to hold the electrode over the weld joint.

Electrode holders / electrode stingers also are used to feed the electrode rod into the weld puddle and overall make the welders life easier. There are various sizes and ratings. Common names or slang for this piece of equiment include electrode holder, welding stringer, electrode stinger.

Arc welding electrode holder styles:

  • Paddle /clamp style  – light and easy to use. The american paddle style tends to be stiff enough to hold the electrode tightly, but not stiff enough tht you lose flexibility and agility. They typically have jaws and several grooves to accomodate left or right handed users. The preferred option for pipe welders.
  • Screw style – these are not as quick to swap electrode rodes as the clamp stype, however they are still highly effective. The screw style holder works by utilizing a set screw to hold the rod into place. It’s a bit slower to replace the rod, but produces a firmer hold.

How to pick a welding electrode holder

There’s no specifics in regards to picking the best welding stinger because it generally comes down to your preferences. As you talk with other welders – you’ll hear that it’s mostly the brand their family used, or a brand that they’ve been using since they started and stuck with it. All that said, here’s a couple things to consider when evaluating the market options:

Is the electrode stinger made for your dominant hand?

This may seem obvious, but don’t overlook it. While the majority of electrode holders are made for both left and right dominant handed welders, it’s not guaranteed. In my case, I’m left handed and would be pretty frustrated trying to handle a piece of equipment that worked against me … afterall it’s supposed to make my life easier.

Is it made by a well known brand?

Buy something that will last and does what it claims to do. You’re more than likely going to have a happy outcome if you buy from an established brand such as Tweco, Jackson, Lenco, Duro, Lincoln, etc.

Is it made for DIY / hobbyists or professional welders?

Again this seems obvious, but I’m calling it out because I am trying to make zero assumptions. If you’re a professional, make sure that the holder is graded for professional use. If you’re a DIY’er like myself, you have much more flexibility.

Does it hold the size of electrodes that you’ll be working with?

Know ahead of time what the electrode sizes you’ll be working with mainly are. You might find that you need multiple electrode holders for various sizes.

How many amps does your welder output?

Amperage from welders is relatively variable from one machine to the next, particularly when comparing something like a MIG welder vs a Flux Core Welding machine.  Certain welding stingers will handle up to 250 amps, while other can handle as much as 400 amps.

Campbell Hausfeld 115V Arc/Stick Welder (WS099001AV)

by Miles Bruner 0 Comments

In this Campbell Hausfeld 115v review – I’m going to keep it short and sweet. This is an affordable stick welder that does the job without breaking the bank.

Campbell Hausfeld designed the WS099001AV to primarily be used in both home and worksite applications, with portability in mind. It weighs 24 lbs which makes it relatively light against it competitor set — again for portability sake.

Campbell Hausfeld 115V Arc/Stick Welder (WS099001AV)

Pros
  • Can weld 18 guage – 1/8 inch metal
  • 115 v power
  • Duty cycle: 20% at 50 amps
  • 5 foot ground cable
  • dual heat setting
  • thermal overload protector
Cons
  • A lesser known brand

  • 1 year warranty, a little shorter than competitors

Campbell Hausfeld 115V Arc/Stick Welder Video Review

What is a butt weld?

by Miles Bruner 0 Comments

A butt weld is the most frequently used type of joint during the fabrication process for pipeliners. These welders typically do this as a circumferential join weld with the metal puddle applied on the joint.

The joint is built by placing two metal edges against each other and then welding the joint. A butt requires both metals to be on the same plan with the weld metal also  on the same plane, resulting in a non-overlapping outcome.

Butt welds commonly use copper as filler material since they are commonly used on piping. Copper has high strength, durability, and can last which is why it’s a common material used.

Pros
  • High strength
  • Easy to weld
  • Easy to inspect quality
Cons
  • Limited application, commonly used with pipes
  • Sensitive to surface conditions


What is the difference between a butt weld and a fillet weld?

Fillet welds and butt welds are the two core types of continuous weld. Fillet welds are common used for corner, t, and lap joints.

  • Fillet weld types – Miter, concave, convex
  • Butt welds – square, grooved, v, double v

what is a butt weld

 

 

 


What are the different types of butt welds?

Square Butt Weld

This type of butt weld is commonly used with 3 / 16” or less thickness metal. This join is not recomended by most welders when the project will be used to high impact or at risk of fatigueing over time due to pressure.

Grooved Butt Weld

Counter to the square butt, the grooved butt is recommended for metals that are thicker than the 3/16 inch thickness mentioned above. Groove welds have two sub-types: single grooved which is only welded on one side, or double-grooved which has grooved on both sides.

The choice between those should primarily be determined based on the thickness of the metal you’ll be working with and what the completed job will be used for.

V Butt Weld

This is mostly used for quarter inch to three quarter inch metal thickness. The V positioning is recommended at a 60 degree angle for plates and 75 degrees for pipes.

A quick note here — the V shape makes this the second most expensive butt weld option because of the filler material volume necessary. However, it produces one of the stronger joints.

Double V Butt Weld

The double v is a highly flexible butt weld and is idea for three quarter inch metal sheets. As you would expect, since this is a double V, it’s the most time comsuming butt weld to prep and build.